Now that the frame is set up to attach the boards to, the next step is to complete the side part on the stairs. This is difficult because I need to essentially build a triangle. But it needs to be done before the boards as the boards will hold the whole stair side framework in place.
The first step is to measure how long the next board needs to be. The bottom part of the end needs to be the right length so that when it’s cut, it reaches the right point. It’s important to ensure that the gap between each board is the same and that the board you’re measuring is the right spacing. As you can see in the photo below, I have used a couple of off cuts to enforce the gap – the width of a board.
The board then needs to be cut to the correct length (it can go over a little at the back) and then cut to have the right angle on the end. You can see in the above photo that I have laid a capping board on top of the frame and I got behind this and sketched a line for the cut under the capping board, directly onto the board about to be cut. This gives me the correct angle.
The next part should come with a disclaimer. I will be using the drop saw in a way that it wasn’t supposed to be used. It can be dangerous so you probably shouldn’t try this at home.
Because of the steepness of the angle, it’s impossible to cut it as normal. Therefore I have put the board in at right angles to the drop saw and lined up the blade with the pencil line.
This cut doesn’t have to be perfect, but as close as you can get it. The capping board in the end will cover any sins, but the closer the better. Each board should be cut in this fashion and then attached to the frame. The boards are attached to the frame with two screws the same as everywhere else on the deck. Once all the boards are completed, it should look like this.
Once all the boards are on, the capping board then needs to go on to top. I clamped it in place and then went through and drilled and counter sunk each of the holes. It is EXTREMELY important to note that I had to drill all the way through the other boards or the board will crack when the screw goes in.
Once the capping board is on top, the whole frame then needs to be moved into place. This mostly takes patience and effort. Once in, it’s not a bad idea to wedge something in between the frame and the wood of the support to ensure it’s in the right position before starting the boards.
Now that the side is done, the next step is to do the boards under the balcony.